MEGAOHMTM Series
Transcrição
MEGAOHMTM Series
For New Technology Network Insulated Bearings TM R corporation MEGAOHM Series CAT. No. 3030/E Insulated Bearings MEGAOHMTM Series : Offering Enhanced Safety and Reliability Bearings used in electrical equipment such as motors and power generators tend to exhibit electrical pitting as a result of current leakage. NTN's MEGAOHMTM Series of insulated bearings has been specifically designed to counteract electrical pitting. These bearings are available in both ceramic and resin types suited to a variety of applications. The MEGAOHMTM Series of insulated bearings offers the following unique advantages: ¡Exhibits insulation resistance of at least 100 MΩ at 500 VDC. ¡Available in a wide range of variants with various insulating layer materials, high voltage resistance and shock immunity that accommodate diverse user requirements. ¡Compatible with ISO 492, DIN 620 and JIS 1514 standards. ¡Available in bore diameters ranging from 50 to 160 mm. The Mechanism of Electrical Pitting An electrical current present near a bearing can flow to the inside of the bearing, causing sparks that damage the rolling contact surface. This phenomenon is known as "electrical pitting." When such sparks first occur, circular spots can appear on the rolling contact surface (Photo 1). The thermal effects of the sparks can cause the metallurgical composition and hardness in this problematic area to differ from those of the surrounding normal areas, resulting in a white layer, hardened layer and tempered layer. As a result, the problematic area can eventually develop flaking. Furthermore, if the electrical pitting phenomenon progresses, a corrugation pattern (Photo 2) can develop that increases running noise and vibration. Consequently, the bearing can no longer adequately function. Photo 1 Photo 3 Hardened layer White layer Tempered layer Photo 2 1 Fig. 1 Insulated Bearings MEGAOHMTM Series Specifications Ceramic Insulated Bearings Resin Insulated Bearings Standard type Bearing steel Insulating layer Protected type Bearing steel Protecting layer Outer ring Outer ring Rolling element Rolling element Cage Cage Inner ring Inner ring Cylindrical Roller Bearing Deep Groove Ball Bearing Cylindrical Roller Bearing Deep Groove Ball Bearing Bearing Numbers Ceramic insulated bearings Resin insulated bearings 7MC3-6330M2C3 High voltage resistance 7MP-NU214L1BC4P6 Clearance Cage Bore diameter Dimension series Bearing type 7MC: Protected ceramic layer type with high voltage resistance 7MC2: Protected ceramic layer type 7MC3: Standard type Tolerance Clearance Cage 7MC 7MC2 7MC3 7MP 7MP2 Bore diameter Dimension series Bearing type 7MP: Standard resin type 7MP2: Heat-dissipating and creep-resistant resin type :5kV :3kV :3kV :5kV :5kV Note: The insulated bearings MEGAOHMTM Series includes a range of high-temperature models. For technical assistance, contact NTN Engineering. Performance The various features of the insulated bearings MEGAOHMTM Series are summarized below. Choose the configuration that best suits your application. Insulation performance Creep resistance Heat dissipation Shock immunity Price Ceramic Resin Ceramic Rolling Element (reference) ◎ ◎ ◎ ○ ○ ◎ ○ ○ ○ ◎ ◎ ◎ ◎ ◎ △ ◎:Excellent ○:Normal △:Poor 2 Insulated Bearings MEGAOHMTM Series Dimension Tables for Ceramic Insulated Bearings B2 B B r r r1 r r1 φD φd φd1 φd NU Type φD NH Type Cylindrical roller bearing Bearing types Bearing numbers Boundary dimensions mm Deep groove ball bearing Cylindrical roller bearing d D B rs min Deep groove ball bearing Basic load ratings Dynamic Static N Cr N Cor d d1 B1 B2 r1s min Required shoulder height mm Da max min Collar ring numbers Boundary dimensions mm 7MC (n) -NU214 70 125 24 1.5 83 500 95 000 − − − − − − 117 109 7MC (n) -NU314 70 150 35 2.1 158 000 168 000 − − − − − − 139 126.5 7MC (n) -NU316 80 170 39 2.1 201 000 223 000 − − − − − − 159 143.2 7MC (n) -NH318 90 190 43 3 240 000 265 000 HJ318 90 125 12 21 3 177 163.8 7MC (n) -NH320 100 215 47 3 299 000 335 000 HJ320 100 140.5 13 22.5 3 202 180.3 7MC (n) -NH322 110 240 50 3 360 000 400 000 HJ322 110 155.5 14 23 3 227 200.9 7MC (n) -NU326 130 280 58 4 560 000 665 000 − − − − − − 264 235.9 7MC (n)-NU330 150 320 65 4 665 000 805 000 − − − − − − 304 268.9 7MC (n) -6311 55 120 29 2 71 500 45 000 − − − − − − 111 104.5 7MC (n) -6312 60 130 31 2.1 82 000 52 000 − − − − − − 119 112.6 7MC (n) -6316 80 170 39 2.1 123 000 86 500 − − − − − − 159 150.7 7MC (n) -6324 120 260 55 3 207 000 185 000 − − − − − − 247 225.6 7MC (n) -6230 150 270 45 3 176 000 168 000 − − − − − − 257 240.2 7MC (n) -6330 150 320 65 4 274 000 284 000 − − − − − − 304 275.9 Notes : For bearing clearances and cage types, contact NTN Engineering. The bearing numbers listed here refer to current products. For bearings with other numbers, contact NTN Engineering. 7MC(n) φd ※Required shoulder height 7MC: Protected ceramic layer type with high voltage resistance 7MC2: Protected ceramic layer type 7MC3: Standard type φDa 3 Insulated Bearings MEGAOHMTM Series Dimension Tables for Resin Insulated Bearings B B r r r r1 φD φd φD Cylindrical roller bearing Bearing types Bearing numbers φd Deep groove ball bearing N Cor Required shoulder height mm Da max Basic load ratings Boundary dimensions Dynamic d D B rs min Cylindrical roller bearing Static N Cr 7MP-NUP208 7MP-NUP210 7MP2-NU214 7MP2-NU314 7MP2-NU215 7MP-NU315 ※ 7MP-NU316 ※ 7MP2-NU217 7MP-NU1017 ※ 7MP-NU219 ※ 7MP-NU220 ※ 40 50 70 70 75 75 80 85 85 95 100 80 90 125 150 130 160 170 150 130 170 180 18 20 24 35 25 37 39 28 22 32 34 1.1 1.1 1.5 2.1 1.5 2.1 2.1 2 1.1 2.1 2.1 43 500 48 000 83 500 158 000 166 000 190 000 201 000 126 000 74 500 166 000 183 000 43 000 51 000 95 000 168 000 195 000 205 000 223 000 149 000 95 500 195 000 217 000 73.5 83.5 117 139 122 149 159 141 123.5 159 169 Deep groove ball bearing mm 7MP2-6310 7MP2-6311 7MP2-6312 7MP2-6314 7MP-6215 7MP-6316 ※ 7MP2-6217 7MP-6318 ※ 7MP-6219 ※ 7MP-6319 ※ 7MP-6320 ※ 7MP-6322 ※ 7MP-6030 ※ 50 55 60 70 75 80 85 90 95 95 100 110 150 110 120 130 150 130 170 150 190 170 200 215 240 225 27 29 31 35 25 39 28 43 32 45 47 50 35 2 2 2.1 2.1 1.5 2.1 2 3 2.1 3 3 3 2.1 62 000 71 500 82 000 104 000 66 000 123 000 83 500 143 000 109 000 153 000 173 000 205 000 126 000 38 500 45 000 52 000 68 000 49 500 86 500 64 000 107 000 82 000 119 000 141 000 179 000 126 000 101 111 119 139 122 159 141 177 159 187 202 227 214 Notes : For bearing clearances and cage types, contact NTN Engineering. The bearing numbers listed here refer to current products. For bearings with other numbers, contact NTN Engineering. ※Available only with a 7MP prefix. 4 Insulated Bearings MEGAOHMTM Series Typical Applications Electric Motors The insulated bearings MEGAOHMTM Series is widely used in the traction motors of railway cars. The unique knowledge and experience NTN has gained from motor applications in railways- where safety is the No. 1 priority- have contributed to the greatly improved reliability of general-purpose motors. Traction motors Power Generators The insulated bearings MEGAOHMTM Series is also used in wind power generation systems, which are one solution to energy issues such as the prevention of global warming. These bearings contribute to the improved reliability of eco-friendly wind power generation systems. Generator unit 5 Insulated Bearings MEGAOHMTM Series Operating Precautions To avoid an accident or failure resulting from damage to insulated bearings, carefully observe the following. • Never drop an insulated bearing or strike it directly with a hammer during installation (Illustrations 1 and 2). • Do not use an insulated bearing if a defect is visible on the surface (Illustration 3) or it has an unusual appearance. 0.5 mm minimum 10˚∼15˚ • Attaching an electrical conductor to an insulated bearing can lower the bearing’s insulation resistance. • To prevent current flow from the side faces of a bearing, strictly observe the mounting dimensions given in the dimension tables for required shoulder height. • Providing approximately 15˚ of relief (illustrated at right) at the entrance to the housing will facilitate assembly. • For DC motors such as those used in railway cars, earth-ground the shaft during a voltage resistance test. Relief at entrance of housing bore Excessive shock can damage the insulating layer, possibly resulting in electrical pitting. Electrical pitting can in turn damage the bearing, leading to abnormal bearing performance and possible faulty operation or failure. Illustration 1 Illustration 2 Illustration 3 6 HEADQUARTERS NTN CORPORATION URL http://www.ntn.co.jp NTN CHINA LTD. Head Office / 3-17, 1-chome, Kyomachibori, Nishi-ku, Osaka 550-0003 Japan Phone: 81-6-6443-5001 Telex: J63750, NTN CORP. 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