Cut-Off Tools
Transcrição
Cut-Off Tools
Cut-Off Tools F33 to F46 F F F Cut-Off Tools Grooving Cut-Off Threading SEC-Cut-Off Tool Series Selection Guide ………… F34 Introduction of SumiGrip ……………………………… F35 SumiGrip Jr. STFH Type ……………………………………………… F36 STFS Type ……………………………………………… F37 Cut-Off Tools SumiGrip WCFH Type …………………………………………… F38 WCFS Type …………………………………………… F39 SEC-Small Diameter Cut-off Tools SCT Type ……………………………………………… F40 SEC-Grooving/Cut-Off Tools GNDM Type …………………………………………… F42 GNDL Type …………………………………………… F44 GNDM Type / GNDML Type (Small Tool) …………… F46 Stock Indications and Symbols ●● mark: Standard stocked item ● mark: To be replaced by a new item featured on the same page ▲ mark: To be replaced by new item (Please confirm stock availability) * mark: Semi-standard stock (Please confirm stock availability) ○○ mark: Stock or planned stock (Please confirm stock availability) No mark: Made-to-order item − mark: We cannot produce F33 SEC-Cut-off Tool Series SELECTION GUIDE Cut-Off 140 WCFH32 Carbide Holder Cut-off diameter(mm) 120 100 STFH32 Steel Holder 80 WCFH26 Carbide Holder STFH26 Steel Holder STFS 60 Steel Holder GNDL GNDL WCFS Small Tools 40 Carbide Holder GNDM GNDM Small Tools 20 SCT 0 1 2 3 4 5 Flute (mm) 6 7 8 9 Cut-Off Tools F Medium to Large Dia. Small to Medium Dia. Small Tools Application ■ Range of Tool Application (For Solid Workpieces) Series Insert Shape Shape ( ): No. of corners Cut-off diameter 25 50 75 Width* 2 4 6 SCT STFH/ STFS (SumiGrip Jr.) WCFH/ WCFS (SumiGrip) ・Can maintain excellent cutting performance by regrinding inserts ・Can clamp even from behind ・2-cornered type ・High-rigidity design and outstanding chip control ・Polishless 2-cornered type, available with widths starting at 1.25mm 32.0 1.25 →F46 3.0 (2) Stock: R L Neutral 50.0 2.0 →F42 to F44 8.0 100.0 (1) →F36 to F37 Stock: R L Neutral (1) →F38 to F39 Stock: R L Neutral 2.0 2.0 5.0 5.0 ■ Cut-off Tool Series SEC-Small Diameter Cut-off Tools SCT Type ・ Our first recommendation for small lathes ・ Reduces cutting resistance and central burrs thanks to excellent cutting performance! SEC-Cut-off Tools GND Type (GNDM Type/GNDL Type) ・ Our first recommendation for small to medium diameters ・ Enables stable cutting off thanks to high-rigidity body and rigid clamping SEC-Cut-off Tools SumiGrip Jr. (Steel Shank) SumiGrip (Carbide Shank) F34 Characteristics 10(mm) 2.0 →F40 Stock: R L Neutral 0.5 Small Tools GNDM/ GNDL 8 16.0 (2) GNDM/ GNDL 100 (mm) ・ Our first recommendation for medium to large diameters ・ Blade type is also provided to enable cutting off up to ø140mm ・High-rigidity body, rigid clamping ・Outstanding chip control ・Polishless 2-cornered type ・Applicable to large diameter up to ø100mm ・Economical steel shank ・1-cornered self-grip type ・Applicable to large diameter up to ø140mm 140.0 ・High-rigidity carbide shank ・1-cornered self-grip type SEC-Cut-Off Tools ■ Characteristics ● Carbide and steel holders (SumiGrip Jr.) are available. ● Enables interrupted cutting. ● Applicable to cutting off, grooving, chamfering, etc. Toolholder ■ Types Small Wedge Angle ① Tool block type ② Shank type Insert Optimum Clamp Design ●Holder Clamping Force Holder Overhang Limit (mm) Over 2 times compared to our competitors’ products!! 270 SumiGrip Jr. Comp. A (Width 3mm) 130 ●Wear Overhang 80 SumiGrip 70 SumiGrip Jr. 60 Comp. A 50 40 0 0.1 0.2 0.3 Resistance Comp. A 0.10 200 300 Good Work Material: S45C (ø50mm, HB250) Cutting Speed: Vc=80m/min, Dry SumiGrip Jr. SumiGrip 0 50 100 No. of Cut-Offs Work Material: S45C (Hex), Insert: Coated (3mm Width) Cutting Speed: Vc=150mm/min, f=0.15mm/rev Water-soluble Cutting Oil F Cut-Off Tools 100 Insert Clamping Force (N) Breakage × 0.05 Feed Rate f (mm/rev) 0 Work Shape 0.15 40mm ●Insert Flank Wear Width (mm) ■ Performance ■ Tool Block Type Selection Guide a:Centre height 12.5 20 18 General-Purpose Lathe etc. Turret Type Tool Post Tool Post Tool Post Ex.:SBN20–26 ・ Applicable when the tool post of the machining tool is like shown on the right. Type a:Centre height 12.5 20 18 c b a ●SBU Tool block (2 piece unit) c b Type a Tool block (one unit) ●SBN Tool block Ex.:SBU20–26 ・ Applicable whether the tool post of the machining tool is like or shown on the right. ・ Ensures a wide clamping range even when the overhang of the holder is long thanks to the large clamp. Spacer (Clamp from above) Tool block Wedge (Clamp from the side) F35 SEC-Cut-Off Tools STFH Type ● Mounting Inserts Cut-off Tools SCT-SB Type Mount an insert by lightly knocking it in with a wooden or plastic hammer. Insert STFH (Check that the insert cannot be pulled out with a hand.) Hammer Cut-Off w b You do not have to forcibly make the rear end of the insert in contact with the holder. L1 h1 h Be aware that excessively driving the insert may cause damage to the insert or holder. ■ Spare Parts L2 150° Cut-Off ■ Holders Cat. No. STFH 26-2 STFH 26-3 STFH 26-4 STFH 26-5 STFH 32-2 STFH 32-3 STFH 32-4 STFH 32-5 F D D D D D D D D h b 26 26 26 26 32 32 32 32 1.6 2.4 3.4 4.3 1.6 2.4 3.4 4.3 Dimensions (mm) L1 h1 L2 109 109 109 109 149 149 149 149 21.4 21.4 21.4 21.4 25.0 25.0 25.0 25.0 108 108 108 108 148 148 148 148 Max. Cut-off Diameter w 2 3 4 5 2 3 4 5 Applicable Insert 40 70 70 70 40 100 100 100 WCF WCF WCF WCF WCF WCF WCF WCF Applicable Tool Block 2 3 4 5 2 3 4 5 Spanner SBN 20-26 SBU 20-26 SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32 SL-4 * Shape of STFH32-2 is slightly different from the above figure. SBN 20-26 SBN 20-32 SBN 25-32 BCS15 12.5 20 18 BCS20 <SBU20–26> Dimensions (mm) ha hb hc H L Clamp Double Spanner Screw Stock Stock <SBN20–26> Cat. No. hb H ha ha:芯高 L ■ Spare Parts hc 12.5 20 18 hc ha:芯高 L ■ Tool Block (Separable Unit) hb ■ Tool Block (Integrated Unit) ■ Spare Parts H ha Cut-Off Tools Stock Cat. No. SBU 20-26 SBU 20-32 SBU 25-32 D 20 20 10.0 45 80 D 20 20 13.5 50 100 BWS30 WB8-20 LH040 D 25 25 8.5 50 110 BCS25 Dimensions (mm) Clamp ha hb hc H L Cap Spanner Screw D 20 20 10.0 45 80 BCS15 D 20 20 13.5 50 100 BCS20 BX0622 LH050 D 25 25 8.5 50 110 BCS25 ■ Inserts (Inserts are same as those for the carbide holder SumiGrip Series.) Neutral (N) WCF 2T Small Dia. Low Force WCF WCF A Exotic Metal, Low Feed 2° w 2° 2-R0.2 WCF General Steel 2° w 2° Right Hand (R) 2-R0.2 8° Left Hand (L) 2° w 2° 8° 2-R0.2 WCF□ 2T : O=0.15 Cat. No. WCF N2T WCF R2T WCF L2T WCF N3 WCF R3 WCF L3 WCF N4 WCF R4 WCF L4 WCF N5 WCF R5 WCF L5 Coated Carbide AC830P D D D D D D D D D D D D w Cat. No. 2 2 2 3 3 3 4 4 4 5 5 5 WCF N2A Q Q WCF N3A WCF R3A WCF L3A WCF N4A WCF R4A WCF L4A WCF N5A WCF R5A WCF L5A Coated Carbide Applicable Holder Cermet Carbide AC225 T1500A T1200A A30 G10E D Q Q D D D D D D D Q Q Q D Q Q Q F D WCF F36 B (Cast Iron, Non Ferrous Metal) F mark : To be replaced by new item (Please confirm stock availability) Q Q D D Q Q D w Cat. No. 2 Q Q 3 3 3 4 4 4 5 5 5 Q Q Q WCF N3B WCF R3B WCF L3B WCF N4B WCF R4B WCF L4B WCF N5B WCF R5B WCF L5B B type is similar in shape with WCF Carbide G10E Q Q Q D D D D D D D w Q Q Q 3 3 3 4 4 4 5 5 5 STFH 26-2 STFH 32-2 STFH 26-3 STFH 32-3 STFH 26-4 STFH 32-4 STFH 26-5 STFH 32-5 type but with smaller edge treatment. SEC-Cut-Off Tools STFS Type ● Mounting Inserts Cut-Off (Shank Type) Mount an insert by lightly knocking it in with a wooden or plastic hammer. Insert STFS (Check that the insert cannot be pulled out with a hand.) Hammer Cut-Off w f b You do not have to forcibly make the rear end of the insert in contact with the holder. Be aware that excessively driving the insert may cause damage to the insert or holder. L1 L3 ■ Spare Parts h h1 Max. Cut-off Diameter L2 Cut-Off Above figures show right hand tools. ■ Holders Stock Cat. No. R D D D D D D D D D D D D D D D D D D D D D D D D Dimensions (mm) h b L1 f h1 L2 L3 10 12 16 20 16 20 20 25 20 25 20 25 10 12 16 20 16 12 20 25 20 25 20 25 86 110 110 125 110 110 125 150 125 150 125 150 10 12 16 20 16 12 20 25 20 25 20 25 10 12 16 20 16 20 20 25 20 25 20 25 17 18 Q Q 20 Q Q Q Q Q Q Q 17 18 19 24 22 24 30 30 33 38 35 40 w 2 2 2 2 3 3 3 3 4 4 5 5 Max. Cut-off Diameter 28 30 32 40 35 40 50 50 55 65 60 70 Applicable Insert Spanner WCF 2 WCF 3 F SL-4 Cut-Off Tools STFS R/L1010-2 STFS R/L1212-2 STFS R/L1616-2 STFS R/L2020-2 STFS R/L1616-3 STFS R/L2012-3 STFS R/L2020-3 STFS R/L2525-3 STFS R/L2020-4 STFS R/L2525-4 STFS R/L2020-5 STFS R/L2525-5 L WCF 4 WCF 5 ■ Recommended Cutting Conditions Cutting Speed vc(m/min) Feed Rate f (mm/rev) Grade vc ACE-Coat AC830P f For WCF □ 2T vc f vc ACE-Coat AC225* Cermet f T1500A T1200A vc f vc Carbide A30 (*Cast Iron: G10E) f P General Steel P Soft Steel P Die Steel M Stainless Steel 100 to 230 0.10 to 0.30 50 to 230 0.03 to 0.10 80 to 200 0.08 to 0.25 80 to 200 0.03 to 0.15 50 to 120 0.05 to 0.20 120 to 250 0.08 to 0.15 50 to 250 0.02 to 0.10 100 to 230 0.04 to 0.20 100 to 230 0.05 to 0.20 70 to 150 0.04 to 0.15 60 to 150 0.08 to 0.15 50 to 150 0.03 to 0.10 60 to 150 0.04 to 0.20 60 to 150 0.03 to 0.08 50 to 120 0.04 to 0.15 80 to 200 0.08 to 0.25 50 to 200 0.03 to 0.10 60 to 180 0.05 to 0.20 60 to 180 0.03 to 0.10 70 to 150 0.04 to 0.15 Q Q Q *50 to 120 *0.06 to 0.20 WCF□○B Cast Iron, Non Ferrous Metal WCF□2T WCF□○A Small Dia. Low Force Exotic Metal, Low Feed 2° w 2° 2-R0.2 WCF□○ General Steel Q * AC225: CVD coated carbide grade for low-speed, low-feed-rate cutting. ■ Inserts (Inserts are same as those for the carbide holder SumiGrip Series.) Neutral (N) 2° w 2° Right Hand (R) 2-R0.2 8° Left Hand (L) 2° w 2° 8° 2-R0.2 WCF□ 2T : O=0.15 Cat. No. WCF N2T WCF R2T WCF L2T WCF N3 WCF R3 WCF L3 WCF N4 WCF R4 WCF L4 WCF N5 WCF R5 WCF L5 Coated Carbide AC830P D D D D D D D D D D D D w Cat. No. 2 2 2 3 3 3 4 4 4 5 5 5 WCF N2A Q Q WCF N3A WCF R3A WCF L3A WCF N4A WCF R4A WCF L4A WCF N5A WCF R5A WCF L5A Coated Carbide Applicable Holder Cermet Carbide AC225 T1500A T1200A A30 G10E D Q Q D D D D D D D K Cast Iron Q Q Q D Q Q Q F D WCF Q Q D D Q Q D w Cat. No. 2 Q Q 3 3 3 4 4 4 5 5 5 Q Q Q WCF N3B WCF R3B WCF L3B WCF N4B WCF R4B WCF L4B WCF N5B WCF R5B WCF L5B B type is similar in shape with WCF Carbide G10E Q Q Q D D D D D D D w Q Q Q 3 3 3 4 4 4 5 5 5 STFS R/L1010-2,STFS R/L2020-2, STFS R/L1212-2 STFS R/L1616-2 STFS R/L1616- 3,STFS R/L2525-3, STFS R/L2020-3 STFS R/L2012-3 STFS R/L2020-4 STFS R/L2525-4 STFS R/L2020-5 STFS R/L2525-5 type but with smaller edge treatment. F mark : To be replaced by new item (Please confirm stock availability) F37 SEC-Cut-Off Tools WCFH Type ● Mounting Inserts Cut-Off (Tool Block Type) Mount an insert by lightly knocking it in with a wooden or plastic hammer. Insert WCFH (Check that the insert cannot be pulled out with a hand.) Hammer Cut-Off w b 2.4 Be aware that excessively driving the insert may cause damage to the insert or holder. 20 h1 h L1 ■ Spare Parts L2 150° 20 b (WCFH32-2) Cut-Off ■ Holders Above figures show right hand tools. D D D D D D D D h b 26 26 26 26 32 32 32 32 1.7 2.4 3.4 4.3 1.7 2.4 3.4 4.3 ha:芯高 L h1 L2 110 110 110 110 150 150 150 150 21.4 21.4 21.4 21.4 25.0 25.0 25.0 25.0 109.0 108.5 108.5 108.5 149.0 148.5 148.5 148.5 Max. Cut-off Diameter w 2 3 4 5 2 3 4 5 Applicable Insert 40 80 80 80 40 140 140 140 WCF WCF WCF WCF WCF WCF WCF WCF 12.5 20 18 SBN 20-26 SBN 20-32 SBN 25-32 Dimensions (mm) SBN 20-32 SBN 25-32 SBU 20-32 SBU 25-32 H ha Clamp Double Spanner Screw Stock Stock SBN 20-26 SBU 20-26 Cat. No. SBU 20-26 SBU 20-32 SBU 25-32 D 20 20 10.0 45 80 D 20 20 13.5 50 100 BWS30 WB8-20 LH040 D 25 25 8.5 50 110 SL-1 SL-2 SL-1 ■ Spare Parts BCS15 BCS20 <SBU20–26> ha hb hc H L Spanner SL-2 2 3 4 5 2 3 4 5 a: Centre 12.5 20 Height 18 L <SBN20–26> Cat. No. Applicable Tool Block ■ Tool Block (Separable Unit) hb ■ Spare Parts hc H ha ■ Tool Block (Integrated Unit) L1 hb WCFH 26-2 WCFH 26-3 WCFH 26-4 WCFH 26-5 WCFH 32-2 WCFH 32-3 WCFH 32-4 WCFH 32-5 F Cut-Off Tools Stock hc Cat. No. Dimensions (mm) BCS25 Dimensions (mm) Clamp ha hb hc H L Cap Spanner Screw D 20 20 10.0 45 80 BCS15 D 20 20 13.5 50 100 BCS20 BX0622 LH050 D 25 25 8.5 50 110 BCS25 ■ Inserts (Inserts are same as those for the steel SumiGrip Jr. holder.) Neutral (N) WCF□○B Cast Iron, Non Ferrous Metal WCF□2T WCF□○A Small Dia. Low Force Exotic Metal, Low Feed 2° w 2° 2-R0.2 WCF□○ General Steel 2° w 2° Right Hand (R) 2-R0.2 8° Left Hand (L) 2° w 2° 8° 2-R0.2 WCF□ 2T : O=0.15 Cat. No. WCF N2T WCF R2T WCF L2T WCF N3 WCF R3 WCF L3 WCF N4 WCF R4 WCF L4 WCF N5 WCF R5 WCF L5 Coated Carbide AC830P D D D D D D D D D D D D w Cat. No. 2 2 2 3 3 3 4 4 4 5 5 5 WCF N2A Q Q WCF N3A WCF R3A WCF L3A WCF N4A WCF R4A WCF L4A WCF N5A WCF R5A WCF L5A Coated Carbide Applicable Holder Cermet D Q Q D D D D D D D Q Q Q D Q Q Q F D WCF F38 Carbide AC225 T1500A T1200A A30 G10E F mark : To be replaced by new item (Please confirm stock availability) Q Q D D Q Q D w Cat. No. 2 Q Q 3 3 3 4 4 4 5 5 5 Q Q Q WCF N3B WCF R3B WCF L3B WCF N4B WCF R4B WCF L4B WCF N5B WCF R5B WCF L5B B type is similar in shape with WCF Carbide G10E Q Q Q D D D D D D D w Q Q Q 3 3 3 4 4 4 5 5 5 WCFH 26-2 WCFH 32-2 WCFH 26-3 WCFH 32-3 WCFH 26-4 WCFH 32-4 WCFH 26-5 WCFH 32-5 type but with smaller edge treatment. SEC-Cut-Off Tools WCFS Type ● Mounting Inserts Cut-Off (Shank Type) WCFS Brazed Type Clamp Type b h h1 h L2 ■ Spare Parts Fig.4 Fig.3 h1 h h h1 h1 L1 46 L2 L2 Above figures show right hand tools. Series Stock Cat. No. WCFS R/L1010-2 WCFS R/L1212-2 WCFS R/L1616-2 WCFS R/L1616-3 WCFS R/L20-3 WCFS R/L20-4 WCFS R/L20-5 WCFS R/L25-3 WCFS R/L25-4 WCFS R/L25-5 Dimensions (mm) R L h b L1 f f1 h1 L2 w D D D D D D D D D D D D D D D D 10 12 16 16 20 20 20 25 25 25 10 12 16 16 20 20 20 25 25 25 86 110 100 100 125 125 125 150 150 150 10 12 16 16 23 24 25 28 29 30 8 10 14 13 20 20 20 25 25 25 10 12 16 16 20 20 20 25 25 25 2 2 2 3 3 4 5 3 4 5 D D Applicable Blade Applicable Insert 28 30 35 35 50 50 50 50 50 50 Q Q Q Q WCFH17-3 WCFH17-4 WCFH17-5 WCFH17-3 WCFH17-4 WCFH17-5 WCF WCF WCF WCF WCF WCF WCF WCF WCF WCF Fig. 2 2 2 3 3 4 5 3 4 5 1 1 2 2 3 3 3 4 4 4 Spanner SL-2 SL-1 F SL-1 Blade is included with the holder. ■ Spare Parts 17 B w ■ Blades 10 18 25 25 46 46 46 46 46 46 Max. Cut-off Diameter Cut-Off Tools Clamp Type L1 46 Fig.2 L2 ■ Holders 46 w Maximum Cut-off Diameter Fig.1 Brazed Type Be aware that excessively driving the insert may cause damage to the insert or holder. f f1 b f f1 w L1 Maximum Cut-off Diameter (Check that the insert cannot be pulled out with a hand.) Hammer 26.5 Cut-Off Cut-Off Mount an insert by lightly knocking it in with a wooden or plastic hammer. Insert 26.5 44.5 Cat. No. WCFH 17-3 WCFH 17-4 WCFH 17-5 Stock D D D Dimensions (mm) w B 3 4 5 2.4 3.4 4.3 Applicable Holder Cap Screw Spanner Applicable Holder WCFS R/L20-3,25-3 WCFS R/L20-4,25-4 WCFS R/L20-5,25-5 BX0622 LH050 All Clamp Types ■ Inserts (Inserts are same as those for the steel SumiGrip Jr. holder.) Neutral (N) WCF□○B Cast Iron, Non Ferrous Metal WCF□2T WCF□○A Small Dia. Low Force Exotic Metal, Low Feed 2° w 2° 2-R0.2 WCF□○ General Steel 2° w 2° Right Hand (R) 2-R0.2 8° Left Hand (L) 2° w 2° 8° 2-R0.2 WCF□ 2T : O=0.15 Cat. No. WCF N2T WCF R2T WCF L2T WCF N3 WCF R3 WCF L3 WCF N4 WCF R4 WCF L4 WCF N5 WCF R5 WCF L5 Coated Carbide AC830P D D D D D D D D D D D D w Cat. No. 2 2 2 3 3 3 4 4 4 5 5 5 WCF N2A Q Q WCF N3A WCF R3A WCF L3A WCF N4A WCF R4A WCF L4A WCF N5A WCF R5A WCF L5A Coated Carbide Applicable Holder Cermet Carbide AC225T1500AT1200A A30 G10E D Q Q D D D D D D D Q Q Q D Q Q Q F D WCF Q Q D D Q Q D w Cat. No. 2 Q Q 3 3 3 4 4 4 5 5 5 Q Q Q WCF N3B WCF R3B WCF L3B WCF N4B WCF R4B WCF L4B WCF N5B WCF R5B WCF L5B B type is similar in shape with WCF Carbide G10E Q Q Q D D D D D D D w Q Q Q 3 3 3 4 4 4 5 5 5 WCFS R/L1010-2 WCFS R/L1212-2 WCFS R/L1616-2 WCFS R/L1616-3 WCFS R/L20-3 WCFS R/L25-3 WCFS R/L20-4 WCFS R/L25-4 WCFS R/L20-5 WCFS R/L25-5 type but with smaller edge treatment. F mark: To be replaced by new item (Please confirm stock availability) F39 SEC-Cut-Off Tools SCT Type h Above figures show right hand tools. Stock SCT R1010 SCT R1212 SCT R1616 SCT R1010-16 SCT R1212-16 SCT R1616-16 ■ Holders (Left Hand) SCT L1010 SCT L1212 SCT L1616 SCT L1010-16 SCT L1212-16 SCT L1616-16 Cut-Off Tools ■ Spare Parts 18 2 h Cat. No. ■ Characteristics L1 L2 ■ Holders (Right Hand) F b 1.5° f b L1 L2 h1 Cut-Off h1 Cut-Off Fig.2 1.5° f SCT Fig.1 Dimensions (mm) h b L1 D D D D D D 10 12 16 10 12 16 10 12 16 10 12 16 120 120 120 120 120 120 10 12 16 10 12 16 10 12 16 10 12 16 15 15 15 18 18 18 D D D D D D 10 12 16 10 12 16 10 12 16 10 12 16 120 120 120 120 120 120 10 12 16 10 12 16 10 12 16 10 12 16 15 15 15 18 18 18 ● New clamping system ● New clamping system makes it possible to change corners by only loosening the screw from the back. ● High quality surface finish f h1 L2 Applicable Insert Fig. (-NB) (-NB) CT R05 CT R12 (-NB) CT L05 CT L12 (-NB) (-NB) BFTX0410T8L TRX08 1 1 2 CT L16 Spanner 1 2 CT R16 Screw (-NB) BFTX0410T8R TRX08 1 Design New screw with spanner head at both ends makes it possible to change inserts from the back Sharp cutting edge with arc-shaped breaker minimises cutting force with good chip removal ability New clamping system makes it possible to change comers by only loosening the screw Excellent chip removal with good surface finish even at the centre of the end face. ● Stable and long tool life PVD-coated grade AC530U provides stability and longer tool life. New PVD-coated grade ACZ530U provides longer and stable tool life Maximum Cut-off Diameter ø5/ø12/ø16 Grooving Width 0.5/1.0/1.5/2.0mm Corner R 0.05/0mm Lead Angle 0°/20° Shank Sizes □10/12/16mm Insert tightening direction indicator SCT Type Holder CT Type Insert ■ Comparison Test ● ● Wear Resistance Surface Finish Comparison Cutting Resistance (N) Small Nip 300 Large Nip Principal Force Feed Force 200 100 0 SCT Type Competitor's Work Material: S45C (ø10mm) Grooving Width: 1.5mm Vc=60m/min f=0.06mm/rev Wet F40 SCT Type Competitor's Work Material: SUS430 (ø8mm) Grooving Width: 1.0mm (handed) Vc=45m/min f=0.02mm/rev Wet SEC-Cut-Off Tools SCT Type ■ Insert and Holder Variations (Figures below show inserts with chipbreaker) CTRSSR SCTL CTRSSN CTRSSL CTLSSR :=20° :=20° :=20° 2-O :=20° w 2.5 w 55° L O O O 55° :=20° s :=20° L CTLSSL :=20° :=20° 2-O O CTLSSN s Insert Shape and Dimensions Orientation Insert SCTR 2.5 Holder Style ■ Inserts (For Right-handed Holders) Coated Carbide Cat. No. D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Max. Cut-off Diameter (mm) 5 5 12 12 12 12 12 12 16 16 16 16 16 16 5 12 12 12 16 16 16 Dimensions (mm) w O 0.5 0.05 0 1.0 1.5 2.0 1.0 1.5 2.0 1.0 1.5 2.0 1.0 1.5 2.0 0.5 1.0 1.5 2.0 1.0 1.5 2.0 0.05 L s Chipbreaker Applicable Toolholder F 19 SCT R1010 SCT R1212 SCT R1616 7 0 Cut-Off Tools CTR 050505 R/N/L CTR 050500 R/N/L CTR 121005 R/N/L CTR 121505 R/N/L CTR 122005 R/N/L CTR 121000 R/N/L CTR 121500 R/N/L CTR 122000 R/N/L CTR 161005 R/N/L CTR 161505 R/N/L CTR 162005 R/N/L CTR 161000 R/N/L CTR 161500 R/N/L CTR 162000 R/N/L CTR 050500 R/N/L-NB CTR 121000 R/N/L-NB CTR 121500 R/N/L-NB CTR 122000 R/N/L-NB CTR 161000 R/N/L-NB CTR 161500 R/N/L-NB CTR 162000 R/N/L-NB AC530U R N L Yes 0.05 23.1 8.3 SCT R1010-16 SCT R1212-16 SCT R1616-16 19 7 SCT R1010 SCT R1212 SCT R1616 0 0 No 23.1 SCT R1010-16 SCT R1212-16 SCT R1616-16 8.3 ■ Inserts (For Left-handed Holders) Coated Carbide Cat. No. CTL 050505 R/N/L CTL 050500 R/N/L CTL 121005 R/N/L CTL 121505 R/N/L CTL 122005 R/N/L CTL 121000 R/N/L CTL 121500 R/N/L CTL 122000 R/N/L CTL 161005 R/N/L CTL 161505 R/N/L CTL 162005 R/N/L CTL 161000 R/N/L CTL 161500 R/N/L CTL 162000 R/N/L CTL 050500 R/N/L-NB CTL 121000 R/N/L-NB CTL 121500 R/N/L-NB CTL 122000 R/N/L-NB CTL 161000 R/N/L-NB CTL 161500 R/N/L-NB CTL 162000 R/N/L-NB AC530U R N L D D D D D D D D D D D D D D D D D D D D D D D D D D D Max. Cut-off Diameter (mm) 5 5 12 12 12 12 12 12 16 16 16 16 16 16 5 12 12 12 16 16 16 Dimensions (mm) w O 0.5 0.05 0 1.0 1.5 2.0 1.0 1.5 2.0 1.0 1.5 2.0 1.0 1.5 2.0 0.5 1.0 1.5 2.0 1.0 1.5 2.0 0.05 L s 19 7 0 Chipbreaker Applicable Toolholder SCT L1010 SCT L1212 SCT L1616 Yes 0.05 23.1 8.3 SCT L1010-16 SCT L1212-16 SCT L1616-16 19 7 SCT L1010 SCT L1212 SCT L1616 0 0 No 23.1 8.3 SCT L1010-16 SCT L1212-16 SCT L1616-16 F41 SEC-Cut-Off Tools GNDM Type b f Cut-Off ar Cut-Off L1 L2 ■ Spare Parts h h1 Max. Cut-off Diameter w GNDM ■ Holders Cat. No. Cut-Off Tools F GNDM R/L2020K-210 GNDM R/L2020K-312 GNDM R/L2020K-418 GNDM R/L2020K-518 GNDM R/L2020K-618 GNDM R/L2525M-210 GNDM R/L2525M-312 GNDM R/L2525M-418 GNDM R/L2525M-518 GNDM R/L2525M-618 GNDM R/L3225P-312 GNDM R/L3225P-418 GNDM R/L3225P-518 GNDM R/L3225P-618 GNDM R/L3225P-718 GNDM R/L3225P-818 GNDM R/L3232P-312 GNDM R/L3232P-418 GNDM R/L3232P-518 GNDM R/L3232P-618 GNDM R/L3232P-718 GNDM R/L3232P-818 Above figures show right hand tools. Stock Dimensions (mm) Grooving Width (mm) R L h b L1 f h1 L2 ar w Max. Cut-off Dia. (mm) D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D 20 20 20 20 20 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 125 125 125 125 125 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 20 20 20 20 20 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 33.6 36.6 45.0 45.0 45.0 33.6 36.6 45.0 45.0 45.0 36.6 45.0 45.0 45.0 50.0 50.0 36.6 45.0 45.0 45.0 50.0 50.0 10 12 18 18 18 10 12 18 18 18 12 18 18 18 18 18 12 18 18 18 18 18 2.0 3.0 4.0 5.0 6.0 2.0 3.0 4.0 5.0 6.0 3.0 4.0 5.0 6.0 7.0 8.0 3.0 4.0 5.0 6.0 7.0 8.0 20 24 36 36 36 20 24 36 36 36 24 36 36 36 36 36 24 36 36 36 36 36 Applicable Insert Cap Screw GCM □20SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ GCM N60SS-□□ GCM □20SS-□□ GCM □30SS-□□ GCM □40SS-□□ BX0520 GCM N50SS-□□ GCM N60SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ GCM N60SS-□□ GCM N70SS-□□ GCM N80SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ BX0620 GCM N60SS-□□ GCM N70SS-□□ GCM N80SS-□□ Select holders and inserts with the same grooving widths (w ). The maximum cut-off diameter indicated above is for inserts where rε= 0.2 mm. F42 Recommended Tightening Torque (N・m) Spanner 5.0 LH040 6.0 LH050 SEC-Cut-Off Tools GNDM Type ■ For GNDM Application Coated Carbide Appearance Shape Fig. 1 General Purpose Type O W GL Type L S Grooving / Cut-Off GG Type Low Feed Type GF Type Dimensions (mm) AC830P AC425K AC520U AC530U GCM N2002-GG GCM N3002-GG GCM N4002-GG GCM N5002-GG GCM N6002-GG GCM N3004-GG GCM N4004-GG GCM N5004-GG GCM N6004-GG GCM N7004-GG GCM N8004-GG GCM N2002-GL GCM N3002-GL GCM N4002-GL GCM N5002-GL GCM N6002-GL GCM N7004-GL GCM N8004-GL GCM N2002-GF GCM N3002-GF GCM N4002-GF GCM N5002-GF GCM N6002-GF D D D D D D D D D D D D D D D D D D Q D D D D Q D D D D D D D D D D D D D D D D D D Q D D D D D D D D D D D D D D D D D D D D D D D D D D D w Cutting width 2.0 3.0 4.0 5.0 6.0 3.0 4.0 5.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 6.0 Coated Carbide Appearance Shape Drawing shows a right hand tool. w Fig. 3 L GCM R/L2002-CG-05 GCM R/L3002-CG-05 GCM R/L4002-CG-05 CG Type 4-O s 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.4 0.4 0.4 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.2 0.2 0.2 0.2 0.2 21.1 21.1 26.4 26.4 26.4 21.1 26.4 26.4 26.4 28.75 28.75 21.1 21.1 26.4 26.4 26.4 28.75 28.75 21.1 21.1 26.4 26.4 26.4 3.6 3.8 4.0 4.1 4.5 3.8 4.0 4.1 4.5 5.5 6.0 3.6 3.8 4.0 4.1 4.5 5.5 6.0 3.6 3.8 4.0 4.1 4.5 Dimensions (mm) AC830P AC425K AC520U AC530U w R L R L R L R L Cutting width Tolerance D D D D D D L D D D D D D D D D D D D 2.0 3.0 4.0 ±0.03 ±0.03 ±0.03 O L s 0.2 0.2 0.2 21.1 21.3 26.7 3.6 3.8 4.0 Pcs./ Fig. Pack 5 1 5 1 5 1 5 1 Pcs./ Fig. Pack 5 F 3 General Purpose Type s 5° Cat. No. Tolerance ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.04 ±0.04 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.04 ±0.04 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 O Cut-Off Tools Cut-Off Application Low cutting force Type Cat. No. Select holders and inserts with the same grooving widths (w ). ■ Recommended Cutting Conditions (GNDM) Grooving / Cut-Off Work Material K Cast Iron S Exotic Alloy M Stainless Steel P Carbon Steel / Alloy Steel Grade AC830P AC520U AC530U AC830P AC520U AC530U AC425K AC520U AC530U AC520U AC530U Cutting Speed vc (m/min) 80 to 200 80 to 200 50 to 200 70 to 150 70 to 150 50 to 150 80 to 200 60 to 200 50 to 200 20 to 80 20 to 60 Feed Rate f(mm/rev) Breaker 2.0 3.0 Grooving 4.0 Widths w 5.0 (mm) 6.0 7.0 8.0 0.05 0.10 0.15 0.20 0.20 0.20 0.20 GG to to to to to to to 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.03 0.05 0.08 0.10 0.12 0.15 0.18 GL to to to to to to to 0.15 0.18 0.22 0.25 0.30 0.35 0.40 0.03 0.05 0.05 0.08 0.10 GF to to to to to − − 0.12 0.15 0.18 0.20 0.25 CG 0.05 to 0.20 0.08 to 0.25 0.10 to 0.30 − − − − D mark: Standard stocked item (expanded item) F43 SEC-Cut-Off Tools GNDL Type b f Cut-Off ar Cut-Off Max. Cut-off Diameter L1 w GNDL L2 h h1 ■ Spare Parts Above figures show right hand tools. ■ Holders Cat. No. Cut-Off Tools F GNDL R/L2020K-220 GNDL R/L2020K-320 GNDL R/L2020K-425 GNDL R/L2020K-525 GNDL R/L2020K-625 GNDL R/L2525M-220 GNDL R/L2525M-320 GNDL R/L2525M-425 GNDL R/L2525M-525 GNDL R/L2525M-625 GNDL R/L3225P-320 GNDL R/L3225P-425 GNDL R/L3225P-525 GNDL R/L3225P-625 GNDL R/L3225P-725 GNDL R/L3225P-825 GNDL R/L3232P-320 GNDL R/L3232P-425 GNDL R/L3232P-525 GNDL R/L3232P-625 GNDL R/L3232P-725 GNDL R/L3232P-825 Stock Dimensions (mm) Grooving Width (mm) R L h b L1 f h1 L2 ar w Max. Cut-off Dia. (mm) D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D 20 20 20 20 20 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 125 125 125 125 125 150 150 150 150 150 170 170 170 170 170 170 170 170 170 170 170 170 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 32 32 32 32 32 32 20 20 20 20 20 25 25 25 25 25 32 32 32 32 32 32 32 32 32 32 32 32 44.5 44.5 50.0 50.0 50.0 44.5 44.5 50.0 50.0 50.0 44.5 50.0 50.0 50.0 50.0 50.0 44.5 50.0 50.0 50.0 50.0 50.0 20 20 25 25 25 20 20 25 25 25 20 25 25 25 25 25 20 25 25 25 25 25 2.0 3.0 4.0 5.0 6.0 2.0 3.0 4.0 5.0 6.0 3.0 4.0 5.0 6.0 7.0 8.0 3.0 4.0 5.0 6.0 7.0 8.0 40 40 50 50 50 40 40 50 50 50 40 50 50 50 50 50 40 50 50 50 50 50 Applicable Insert Cap Screw GCM □20SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ GCM N60SS-□□ GCM □20SS-□□ GCM □30SS-□□ GCM □40SS-□□ BX0520 GCM N50SS-□□ GCM N60SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ GCM N60SS-□□ GCM N70SS-□□ GCM N80SS-□□ GCM □30SS-□□ GCM □40SS-□□ GCM N50SS-□□ BX0620 GCM N60SS-□□ GCM N70SS-□□ GCM N80SS-□□ Select holders and inserts with the same grooving widths (w ). The maximum cut-off diameter indicated above is for inserts where rε= 0.2 mm. F44 Recommended Tightening Torque (N・m) Spanner 5.0 LH040 6.0 LH050 SEC-Cut-Off Tools GNDL Type ■ For GNDL Application Coated Carbide Shape Appearance Fig. 1 General Purpose Type O W GL Type L S Grooving / Cut-Off GG Type Low Feed Type GF Type Low cutting force Type Dimensions (mm) AC830P AC425K AC520U AC530U GCM N2002-GG GCM N3002-GG GCM N4002-GG GCM N5002-GG GCM N6002-GG GCM N3004-GG GCM N4004-GG GCM N5004-GG GCM N6004-GG GCM N7004-GG GCM N8004-GG GCM N2002-GL GCM N3002-GL GCM N4002-GL GCM N5002-GL GCM N6002-GL GCM N7004-GL GCM N8004-GL GCM N2002-GF GCM N3002-GF GCM N4002-GF GCM N5002-GF GCM N6002-GF D D D D D D D D D D D D D D D D D D Q D D D D Q D D D D D D D D D D D D D D D D D D Q D D D D D D D D D D D D D D D D D D D D D D D D D D D w Cutting width 2.0 3.0 4.0 5.0 6.0 3.0 4.0 5.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 2.0 3.0 4.0 5.0 6.0 Application Coated Carbide Shape Drawing shows a right hand tool. w Fig. 3 Appearance L 4-O General Purpose Type s 5° CG Type Cat. No. GCM R/L2002-CG-05 GCM R/L3002-CG-05 GCM R/L4002-CG-05 Tolerance ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.04 ±0.04 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 ±0.04 ±0.04 ±0.03 ±0.03 ±0.03 ±0.03 ±0.03 D D D D D D D D D D D D L s 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.4 0.4 0.4 0.4 0.2 0.2 0.2 0.2 0.2 0.4 0.4 0.2 0.2 0.2 0.2 0.2 21.1 21.1 26.4 26.4 26.4 21.1 26.4 26.4 26.4 28.75 28.75 21.1 21.1 26.4 26.4 26.4 28.75 28.75 21.1 21.1 26.4 26.4 26.4 3.6 3.8 4.0 4.1 4.5 3.8 4.0 4.1 4.5 5.5 6.0 3.6 3.8 4.0 4.1 4.5 5.5 6.0 3.6 3.8 4.0 4.1 4.5 Dimensions (mm) AC830P AC425K AC520U AC530U w R L R L R L R L Cutting width Tolerance D D D D D D O 2.0 3.0 4.0 ±0.03 ±0.03 ±0.03 O L s 0.2 0.2 0.2 21.1 21.3 26.7 3.6 3.8 4.0 Pcs./ Fig. Pack 5 1 5 1 5 1 5 1 Pcs./ Fig. Pack 5 F Cut-Off Tools Cut-Off Cat. No. 3 Select holders and inserts with the same grooving widths (w ). ■ Recommended Cutting Conditions (GNDL) Grooving / Cut-Off Work Material K Cast Iron S Exotic Alloy M Stainless Steel P Carbon Steel / Alloy Steel Grade AC830P AC520U AC530U AC830P AC520U AC530U AC425K AC520U AC530U AC520U AC530U Cutting Speed vc(m/min) 80 to 200 80 to 200 50 to 200 70 to 150 70 to 150 50 to 150 80 to 200 60 to 200 50 to 200 20 to 80 20 to 60 Breaker 2.0 3.0 Grooving 4.0 Widths w 5.0 (mm) 6.0 7.0 8.0 GG 0.05 to 0.25 0.10 to 0.30 0.15 to 0.35 0.20 to 0.40 0.20 to 0.45 0.20 to 0.50 0.20 to 0.55 GL Feed Rate f(mm/rev) 0.03 to 0.15 0.05 to 0.18 0.08 to 0.22 0.10 to 0.25 0.12 to 0.30 0.15 to 0.35 0.18 to 0.40 GF 0.03 to 0.12 0.05 to 0.15 0.05 to 0.18 0.08 to 0.20 0.10 to 0.25 − − CG 0.05 to 0.20 0.08 to 0.25 0.10 to 0.30 − − − − D mark: Standard stocked item (expanded item) F45 SEC-Grooving Tools (Small Tools) GNDM/GNDL Type(Zero Off-set) f Cut-Off L1 e Cut-Off(Small Tools) b ar w GNDM Max. Cut-off Diameter L2 h h1 ■ Spare Parts ■ Holders Above figures show right hand tools. Stock Cat. No. GNDM R/L1616JX-1.510 GNDM R/L1616JX-212 GNDM R/L1616JX-312 Dimensions (mm) R L h b D D D D D D 16 16 16 16 16 16 L1 f 120 (16) 120 (16) 120 (16) Grooving Width (mm) h1 L2 e w Max. Cut-off Dia. (mm) 16 16 16 26 30 30 0 0 0 1.5 2.0 3.0 20 24 24 Applicable Insert Cap Screw GCM N150005-GF GCM □20SS-□□ BX0515 GCM □30SS-□□ Recommended Tightening Torque (N・m) Spanner 4.0 LH040 Select holders and inserts with the same grooving widths (w). b w f Max. Cut-off Diameter L3 L2 h h2 L2 h h1 F L1 e L1 Max. Cut-off Diameter ar h1 Cut-Off e Cut-Off(Small Tools) Fig. 2 ar b Fig. 1 f w GNDL ■ Spare Parts Cut-off Tools Above figures show right hand tools. LT15-10 BFTX0412N ■ Holders Stock Cat. No. GNDL R/L1010JX-1.2510 GNDL R/L1010JX-1.510 GNDL R/L1010JX-210 GNDL R/L1010JX-310 GNDL R/L1212JX-1.2512 GNDL R/L1212JX-1.512 GNDL R/L1212JX-212.5 GNDL R/L1212JX-312.5 GNDL R/L1616JX-1.512.5 GNDL R/L1616JX-216 GNDL R/L1616JX-316 Dimensions (mm) R L h b L1 D D D D D D D D D D D D D D D D D D D D D D 10 10 10 10 12 12 12 12 16 16 16 10 10 10 10 12 12 12 12 16 16 16 f 120 (10) 120 (10) 120 (10) 120 (10) 120 (12) 120 (12) 120 (12) 120 (12) 120 (16) 120 (16) 120 (16) Grooving Width (mm) h1 h2 L2 L3 10 10 10 10 12 12 12 12 16 16 16 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 Q Q Q 18 18 22 22 19 19 22 22 32 32 32 18.3 18.3 22.3 22.3 19.3 19.3 22.3 22.3 Q Q Q e w Max. Cut-off Dia. (mm) 0 0 0 0 0 0 0 0 0 0 0 1.25 1.50 2.00 3.00 1.25 1.50 2.00 3.00 1.50 2.00 3.00 20 20 20 20 24 24 25 25 25 32 32 Insert Fig. Applicable Insert Screw/ BX0515 LH040 Recommended Tightening Torque (N・m) Spanner GCM N125005-GF GCM N150005-GF 1 BFTX0412N 3.0 LT15-10 GCM □20SS-□□ GCM □30SS-□□ GCM N125005-GF GCM N150005-GF 1 BFTX0412N 3.0 LT15-10 GCM □20SS-□□ GCM □30SS-□□ GCM N150005-GF 2 GCM □20SS-□□ BX0515 4.0 LH040 GCM □30SS-□□ Select holders and inserts with the same grooving widths (w). ■ GNDM (Small Tools) / GNDL (Small Tools) Fig. 1 W O Low cutting force Type S L Low cutting force Type Cat. No. AC830P AC425K AC520U AC530U GCM N2002-GG GCM N3002-GG GCM N3004-GG GCM N2002-GL GCM N3002-GL GCM N125005-GF GCM N150005-GF GCM N2002-GF GCM N3002-GF Fig. 3 Type D D D D D Q Q Q D Q Q Q D D D D D Q Q Q D D D D D D D D D D Cutting width 2.0 3.0 3.0 2.0 3.0 1.25 1.5 2.0 3.0 Above figures show right hand tools. L 4-O GCM R/L2002-CG-05 D D GCM R/L3002-CG-05 D D General Purpose Type s 5° D mark: Standard stocked item (expanded item) O Tolerance ±0.03 0.2 ±0.03 0.2 ±0.03 0.4 ±0.03 0.2 ±0.03 0.2 ±0.03 0.05 ±0.03 0.05 ±0.03 0.2 ±0.03 0.2 F45 D D D D D D D D L s 21.1 21.1 21.1 21.1 21.1 17.4 17.4 21.1 21.1 3.6 3.8 3.8 3.6 3.8 3.2 3.7 3.6 3.8 Dimensions (mm) AC830P AC425K AC520U AC530U w R L R L R L R L Cutting width Tolerance Cat. No. Select holders and inserts with the same grooving widths (w). RecommendedCutting Conditions F46 Dimensions (mm) w Coated Carbide Shape w Cut-Off Type General Purpose Type Application Grooving / Cut-Off Application Coated Carbide Shape 2.0 3.0 ±0.03 ±0.03 O L s 0.2 0.2 21.1 21.3 3.6 3.8 Recommended Tightening Torque Fig. (N・m) 5 1 5 1 5 1 Recommended Tightening Torque Fig. (N・m) 5 3