NC2000 BUTON FONKSYONLARI

Transcrição

ENC100M
Assistência Técnica Especializada
ENC – 100M
Unidade de Comando para Guilhotina
1. Especificações Gerais
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Teclado ergonomico e duravel
Mostrador claro e legivel
Display de 6 digitos para valores atuais e medidas programadas, 2 digitos para comprimento de corte e 3 digitos para quantidade de pecas
Capacidade para 50 programas armazenados, com ate 20 passos programados
Lista de programas na memoria
Recuperacao automatica de dados
Posicionamento de alta precisao
Conversao POLEGADAS / MILIMETROS com alta definicao
Duas velocidades de aproximacao para maior precisao
Potencialidade da seleção à máscara de erros posicionando nos limites
Algoritmo dinâmico para pesquisar defeitos
Compensacao de espessura
Modos de operacao MANUAL, SEMI-AUTOMATICO e AUTOMATICO
Visite nosso site em www.rejmaquinas.com.br
ENC100M-Portugues.V1.2
Elaboração R&J Maquinas
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ENC100M
2. FUNCOES DOS BOTOES
FUNCAO 1;
Modo operacional padrão
PROGRAMA de chamada
Mudança da ETAPA e do valor da exposição
Corte MANUAL
FUNCAO 2;
Senha protegendo dependendo da seleção
Todas as atividades relacionadas com memória do
PROGRAMA e da ETAPA. (Críe, atualize, suprima, carregue,
etc.)
FUNCAO 3;
Protegido por senha
Ajuste dos parâmetros da máquina
INFORMACOES PROGRAMADAS;
Indicando todos os dados que consistem na ETAPA com
valor posicionado real.
RESET;
Para reconfigurar posição zero mecânica
CONVERSAO MILIMETROS/POLEGAGAS;
Mudança da unidade de exposição
APAGA;
Suprime os DADOS do PROGRAMA de número relacionado.
Suprime a ETAPA indicada pelo cursor
CHAMAR;
O cursor chama o PROGRAMA de leitura selecionado
ENTER;
Valida os dados digitados no campo selecionado pelo cursor
Valida entrada de senha
CURSOR;
Move o cursor para o seguinte ou a área precedente a ser
programada.
ANTERIOR;
Navega regressivamente entre os passos de um mesmo
programa.
Salta de forma decrescente através dos parâmetros de
maquina uma vez dentro da zona de parâmetros F3
MODO AUTOMATICO;
Aciona o modo automático ativando a mudança continua
entre os passos de um mesmo programa e habilitando o
contador decrescente de pecas
PROXIMO;
Navega progressivamente entre os passos de um mesmo
programa;
Obs.: Somente e possível acompanhar a contagem de pecas
removendo o cursor indicativo do campo de contagem
Adiciona um novo passo ao programa aberto se pressionada
por alguns segundos caso o indicador luminoso esteja aceso
Indica que o passo exibido e o ultimo de uma seqüência caso
o indicador luminoso permaneça aceso
INICIO;
É válido somente na PÁGINA DE PROGRAMAÇÃO e ativa
todas as funções posicionando. O indicador luminoso aceso
mostra que os processos podem continuar.
PARA;
Para todos os movimentos nas modalidades operando-se
SEMIAUTOMÁTICAS e AUTOMÁTICAS.
INCIO DA UNIDADE DE CONTROLE;
Inicio do processo programado.
PARADA NA UNIDADE DE CONTROLE;
Para as funções em andamento na unidade de controle.
MOTOR;
Ligar Motor.
DESLIGA MOTOR;
Para Motor
CICLO PNEUMATICO;
Ativar rampa pneumatica.
CICLO PNEUMATICO DESLIGADO;
Desliga o acionamento da rampa pneumática
RETRACAO;
Ativar retração do batente
RETRACAO DESLIGADA;
Desliga a retração do batente
M OVIMENTO ACELERADO PARA A FRENTE;
Fornece o movimento para diante rápido do calibre
manualmente. For permitido para o movimento somente
quando na PÁGINA DE PROGRAMAÇÃO.
MOVIMENTO ACELERADO PARA TRAS;
Fornece o movimento rápido inverso do calibre manualmente.
For permitido para o movimento somente quando na PÁGINA
DE PROGRAMAÇÃO.
MOVIMENTO LENTO PARA A FRENTE;
Fornece o movimento lento para diante do calibre
manualmente. For permitido para o movimento somente
quando na PÁGINA DE PROGRAMAÇÃO.
MOVIMENTO LENTO PARA TRAS;
Fornece movimento lento inverso do calibre manualmente.
For permitido para o movimento somente quando na PÁGINA
DE PROGRAMAÇÃO.
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3. SELECAO DE FUNCAO E ENTRADA DE SENHA
A selecao de cada função ( F1, F2 ou F3 ) e dada pelo simples acionamento da tecla
correspondente
FUNCAO1; Permite a alteração de medidas, mudança de unidade POLEGADAS/
MILIMETROS e operação normal de corte
FUNCAO2; Permite a restauração mecânica, exclui, salva e altera programas
FUNCAO3; Permite indicar e mudar parâmetros da máquina.
Para algumas funções pode ser necessário entrar com a senha de acesso
correspondente a função escolhida. Nestes casos aparecera no display uma
mensagem como a que vemos na figura ao lado ... digitar a senha de acesso relativa
a função escolhida e pressionar ENTER
F1
4. ALTERANDO UNIDADE DE MEDIDA
Para alterar a unidade de medida a ser utilizada e necessário pressionar a tecla
INCH/METRIC que alternara as unidades entre POLEGADAS E MILIMETROS. Um
indicativo luminoso permanecera acesso em frente a denominação da unidade
selecionada.
5. ALTERANDO PARAMETROS DE MAQUINA
Os parâmetros de maquina estão dispostos em seqüência de P00 a P25 sendo que o
acesso a estes parâmetros se faz pressionando a tecla F3, função protegida por
senha. Uma vez fornecida a senha de acesso e liberada a navegação através dos
parâmetros bem como sua alteração.
OBS: A alteração de parâmetros de forma aleatória e negligente implica em
disfunção do equipamento e muitas vezes ate no completo travamento do comando.
Qualquer alteração de parâmetros deve ser feita por profissional habilitado.
6. RESTAURACAO MECANICA
A restauracao mecanica consiste no ajuste entre as medidas indicadas no display e o
posicionamento mecânico real do batente traseiro.
Este ajuste se faz inserindo a medida real de posição do batente diretamente no
parâmetro P03 (vide ALTERANDO PARAMETROS DE MAQUINA)
Uma vez inserida a medida real precionar F2 entao a tecla RESET e manter
precionada ate que a mensagem RESET apareca no display.
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7. RELACIONANDO PROGRAMAS ARMAZENADOS
Os programas da lista conservados na memória permanente podem ser acionados a
qualquer momento, a não ser no modo de parâmetros da máquina. Os números conservados
do programa são mostrados no PROG NO (PROGRAMA NUMERO). Para alternar entre
programas utiliza-se as teclas indicativas PROXIMO E ANTERIOR. A lista começa no
programa de menor numero e segue de forma crescente.
Não é permitido executar nenhuma ação na memória permanente e mudar dados na
memória provisória a menos que um valor novo seja incorporado usando TECLADO
NUMÉRICO. (veja 8.6, 8.7, 8.8)
8. PROGRAMANDO
Há dois tipos de memória no ENC100, uma delas e a memória provisória outra é memória
permanente. Alistando, as ações chamando-se, suprimindo e conservando relacionado ao
PROG NO são realizadas na memória permanente, indicando, suprimir, introduzindo e
adicionando ações relacionado à ETAPA NO são realizados na memória provisória. Os
DADOS do PROGRAMA indicados antes que a energia se apague estão indicados na
ETAPA relacionada lendo da memória permanente quando o ENC100 é energizado.
Pressione F2.
8.1. PROGRAMAÇÃO DA ETAPA
Movimente o indicativo ate a posicao que você quer incorporar o valor usando o CURSOR. (a
área relacionada é iluminada e mostra onde o cursor está) Incorpore o valor usando as teclas
NÜMERİCAS. O P conduzido começará a piscar para consultar ao valor mudado. Aprove o
valor incorporado usando-se a tecla ENTER.
AJUSTE O VALOR O valor ajustado posicionando para a operação SEMIAUTOMÁTICA e
AUTOMÁTICA.
CONTAGEM DA PARTE Mostra a parte que conta valor ajustado quando o cursor está na
área, se não mostra o número da contagem da parte. Na modalidade
AUTOMÁTICA da operação, dependendo da peça que conta o sentido
(o valor do parâmetro 14) será aumentado ou diminuído após a
terminação com sucesso de cada processo posicionando e ao definir da
borda levantando-se do CICLO NOVO. Quando o valor de contagem da
peça alcançou ao valor do jogo, é passado à etapa seguinte e o número
da contagem da parte será restaurado.
COMPRIMENTO DO CORTE Na modalidade SEMIAUTOMÁTICA e AUTOMÁTICA da
operação, após a terminação com sucesso de cada um posicionar o
processo de ao definir a borda levantando-se do CORTE COMEÇA a
entrada dependendo do valor incorporado no fim do período de tempo
([S] +P22 [s] *CuttingLength P21 [m] /P23 [m]) computado, o CORTE
PERMITE a saída será ativado. CORTAR PERMITE a saída será
passivo quando movido para um contato novo do ciclo ou da abertura da
entrada do COMEÇO do CORTE.
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8. PROGRAMANDO (CONTINUACAO)
8.2. ADICIONE A ETAPA
Conduzido EM SEGUIDA é iluminado se a ETAPA mostrada for a última etapa do
PROGRAMA. Nesta imprensa do momento EM SEGUIDA tecla para 1 segundo quando o
cursor dentro não no PROG NO. No fim de 1 segundo que adiciona uma ETAPA nova à
memória provisória será realizado e o número da etapa aumentará 1. Máximo. 20 etapas
podem ser usadas em um PROGRAMA. (veja 14. MENSAGENS de ERRO se a mensagem
de ErrXX for mostrada na exposição real do valor)
8.3. ETAPA DA EXPOSIÇÃO
As etapas conservadas na memória provisória podem ser indicadas subseqüentemente
usando-se PRECEDENTE ou EM SEGUIDA teclas quando o cursor não for no PROG NO
8.4. INTRODUZA A ETAPA
Não mova para a ETAPA NO usando-se CURSOR. Número do achado da ETAPA que você
quer introduzir se usando PRECEDENTE e EM SEGUID. Tecle ENTER. Desse modo uma
ETAPA nova inclui os dados da ETAPA indicados é introduzida à memória provisória porque
uma ETAPA seguinte e as etapas renumeradas subseqüentemente. Máximo. 20 etapas
podem ser usadas em um PROGRAMA. (veja 14. MENSAGENS de ERRO se a mensagem
de ErrXX for mostrada na exposição real do valor)
8.5. ETAPA DA SUPRESSÃO
Não mova para a ETAPA NO usando-se CURSOR. Número do achado da ETAPA que você
quer suprimir usando PRECEDENTE e EM SEGUIDA. Tecle SUPRESSÃO. A ETAPA
indicada é suprimida desse modo da memória provisória e as etapas renumeradas
subseqüentemente. Pelo menos uma ETAPA deve ser usada em um PROGRAMA. (veja 14.
MENSAGENS de ERRO se a mensagem de ErrXX for mostrada na exposição real do valor)
8.6. EXECUTANDO O PROGRAMA
Escolha o programa a ser executado no campo PROG NO usando as teclas
correspondentes. Uma vez escolhido o programa será executado ao primar a tecla ENTER
seguida da escolha de modo automático ou semiautomatico e a tecla START (veja 14.
MENSAGENS de ERRO se a mensagem de ErrXX for mostrada na exposição real do valor)
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9. MODO DE OPERACAO MANUAL E CORTE MANUAL
Para posicionamento manual do batente traseiro basta acionar as teclas ++, + -- e – dando o
movimento para frente ou para trás mais rápido ou mais devagar enquanto a posição real
será sempre indicada na primeira linha do display.
Uma vez iluminado o indicativo POSITION OKAY será permitido o corte através do
acionamento do pedal.
(veja 14. MENSAGENS de ERRO se a mensagem de ErrXX for mostrada na exposição real
do valor)
10. OPERACAO SEMI-AUTOMATICA
A operação semi automática consiste na operação normal de corte sem o acionamento do
modo automático. As medidas programadas serão posicionadas contudo o programa não
conta os cortes e não alterna entre programas.
do valor)
11. OPERACAO AUTOMATICA
No modo de operação automático e habilitado o contador de cortes e permitida a alternância
entre programas subseqüentes
do valor)
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14. MENSAGENS DE ERRO
Aparece quando o botao de emergencia esta acionado e inibe o acionamento do motor eletrico que comanda a bomba
hidraulica
É indicado quando o valor posicionado REAL alcança valor que não pode caber na tela RESTAURAÇÃO MECÂNICA
deve ser feita. (veja 6. RESTAURAÇÃO MECÂNICA)
É indicado e quando o pedido MANUAL, SEMIAUTOMÁTICO ou AUTOMÁTICO da operação veio se os parâmetros
determinados como P00 [0] ou P01 [0] e não está permitido para o movimento.
Está indicado e não permitido para o movimento se não houver nenhum movimento por 2 segundos.
É indicado e não permitido para o movimento se o valor posicionando REAL excede aos limites que está no sentido do
movimento (P14 ou P15) como limites determinados de maquina (P16 ou P17)
No exemplo da operação SEMIAUTOMÁTICA ou AUTOMÁTICA, é indicado e espera pressionar START se o valor
posicionando REAL de acordo com o valor do JOGO for realizado fora da tolerância. (P09)
Quando a tecla START e precionada a exemplo da operação SEMIAUTOMÁTICA ou AUTOMÁTICA,
Se aproximando-se para trás;
i se (AJUSTE - P04) < (P14) ou
ii se (AJUSTE + P12) > (P15) não são permitidos PARA COMEÇAR o processo.
Se aproximando-se de para diante;
i se (AJUSTE) < (P14) ou
ii se (AJUSTE + P04) > (P15) ou
iii se (AJUSTE + P12) > (P15) não são permitidos PARA COMEÇAR o processo.
É indicado e não permitido para o SAVING quando um PROGRAMA NOVO EXCEPTO o pedido veio se a memória
permanente estiver cheia. (máximo. 50 PROGRAMAS)
É indicado e não permitido PARA CHAMAR ou SUPRIMIR o processo quando uma CHAMADA ou uma SUPRESSÃO do
pedido da memória vieram se o PROGRAMA NO NÃO FOR CONSERVADO na memória.
Está indicado e não permitido para o SAVING quando umas ECONOMIAS ao pedido da memória vieram se o PROG NO
pertença ao outro PROGRAMA, conservado à memória antes.
Está indicado e não permitido para o processo durante o processo relacionado à memória permanente se o PROG
NENHUM for 0 ou o F2 não estiver selecionado.
Está indicado e não permitido PARA ADICIONAR e INTRODUZIR o processo quando uma ETAPA NOVA ADICIONA ou
a INSERÇÃO ao pedido provisório da memória da ETAPA veio se a memória provisória da ETAPA estiver cheia.
(máximo. 20 ETAPAS por o PROGRAMA)
Está indicado e não permitido PARA SUPRIMIR o processo quando uma ETAPA da SUPRESSÃO do pedido provisório
da memória veio se o número da ETAPA pertencer a PROGRAMA relacionado é um.
Está indicado e não permitido PARA ADICIONAR ou SUPRIMIR o processo quando uma SUPRESSÃO ou ADICIONA A
ETAPA do pedido provisório da memória veio se o F2 não for selecionado.
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15. DIAGRAMA ELETRICO
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FUNCTIONS OF BUTTONS
FUNCTION 1;
Calling PROGRAM
Display STEP and value changing
MANUAL cutting
FUNCTION 2;
Protecting Password depending on selection
All related activities with PROGRAM and STEP memory.
(Create, update, delete, save, call etc.)
FUNCTION 3;
Protecting Password depending on selection
To set machine parameters
PROGRAMMING DATA;
Displaying all data which consists of STEP with actual
positioning value.
RESET;
To set of mechanical zero position
INCH/METRIC CONVERSION;
Changing of display unit of value.
DELETE;
It deletes PROGRAM DATA of related number which entered
when the cursor in the PROG NO area from memory. It
deletes displayed STEP when the cursor in the STEP NO
area and deletes related values when the cursor in the other
areas from temporary memory.
CALL;
Cursor provides to call which reading PROGRAM DATA which
related entered number from memo to temporary memo when
the cursor in the PROG NO area.
SAVE;
The cursor saves temporary memory data to memory with
number entered when the cursor is in the PROG NO area. A
new step which includes same data with shown STEP on the
display is saved to the temporary memory when the cursor is
in the STEP NO area. It approves entered value and saves to
the temporary memory if the cursor is in the other areas.
CURSOR;
It moves the cursor to the next or previous area can be
programmed.
PREVIOUS;
It shows all PROGRAM numbers saved in the memory as
decreasing sequence when the cursor is in the PROG NO
area It provides to show DATA of previous step if the cursor is
in the other areas.
It shows previous machine parameter if the F3 pressed.
SEMI-AUTOMATIC OPERATION;
It performs all activities related to the STEP is shown on the
display without changing number of part counting when the
START button is pressed. The POSITION OKAY output is
activated after all positioning finished successfully. It is
necessary to determine NEW CYCLE rising edge to pass to
the next positioning. The operation can be stopped any time of
SEMI-AUTOMATIC OPERATION phase by pressing to the
STOP button.
NEXT;
It shows all PROGRAM numbers saved in the memory as
increasing sequence when the cursor is in the PROG NO
area. It provides to show DATA of next step if the cursor is in
the other areas. The LED is lit if the last step saved in the
memory is shown. In this case if the button pressed for 1
second a new step is added to the temporary memory.
It shows next machine parameter if the F3 pressed.
AUTOMATIC OPERATION;
Activities are performed from STEP shown on display like as
SEMI-AUTOMATIC OPERATION when the START button is
pressed. Number of part counting will be increased or
decreased depending up on the counting direction after
founding position and when determining the NEW CYCLE
rising edge. It is passed to the next step when the number of
part counting reached to the SET value. The PROGRAM END
output will be activated after all steps saved completed like
this. The operation can be stopped any time of AUTOMATIC
OPERATION phase by pressing to the STOP button.
START;
It is valid only in the PROGRAMMING PAGE and activates all
positioning functions. LED illuminated shows processes
continue.
STOP;
It stops all movements in the SEMI-AUTOMATIC and
AUTOMATIC operating modes.
CONTROL UNIT START;
Control Unit start.
CONTROL UNIT STOP;
Control Unit stop.
MOTOR START;
MOTOR start.
MOTOR STOP;
MOTOR stop.
PNEUMATIC IN USE;
PNEUMATIC in use.
PNEUMATIC NOT IN USE;
PNEUMATIC not in use.
RETRACT ON;
RETRACT on.
RETRACT OFF;
RETRACT off.
FORWARD FAST MOVEMENT OF GAUGE;
It provides rapid forward movement of gauge manually. It is
permitted for movement only when in the PROGRAMMING
PAGE.
BACKWARD FAST MOVEMENT OF GAUGE;
It provides backward rapid movement of gauge manually. It is
Permitted for movement only when in the PROGRAMMING
PAGE.
FORWARD SLOW MOVEMENT OF GAUGE;
It provides forward slow movement of gauge manually. It is
permitted for movement only when in the PROGRAMMING
BACKWARD SLOW MOVEMENT OF GAUGE;
It provides backward slow movement of gauge manually. It is
Permitted for movement only when in the PROGRAMMING
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PAGE.
PAGE.
FUNCTION SELECTION and PASSWORD APPROVAL
Function selection is possible when in the MANUAL. By pressing F1 button F1 Function, by
pressing F2 button F2 function, by pressing F3 button F3 function is selected.
FUNCTION1; It permits that changing machine parameters, changing display unit as
INCH/METRIC, displaying mechanical reset value, to call the PROGRAM, STEP displaying
and value changing, displaying list of PROGRAM, MANUAL operation, MANUAL cutting
SEMI-AUTOMATIC operation and AUTOMATIC operation functions.
FUNCTION2; It permits mechanical reset, deleting and saving PROGRAM, creating, deleting
and adding STEP, with together functions are permitted by FUNCTION1 except MANUAL
cutting operation.
FUNCTION3; It permits displaying and changing machine parameters.
It is necessary to enter PASSWORD by using NUMERIC buttons and approve by SAVE
button if any PASSWORD determined for FUNCTION2 and FUNCTION3 for realising of
function selection. The unit returns to the previous mode if the wrong password is entered.
CHANGING MEASUREMENT UNIT OF DISPLAY
It can be realised changing unit of display any time except SEMI-AUTOMATIC and
AUTOMATIC operations, approving password and changing value by pressing to the INCH/
METRIC button. Unit of display can be monitored via leds on the screen. When INCH unit of
display is selected for values of actual position and values position set 1/1000, when METRIC
unit of display is selected 1/10 resolution will be got.
Changing machine parameters is realised as METRIC what ever unit of display is.
CHANGING MACHINE PARAMETERS
To enter machine parameter is realised by pressing to the F3 button any time except SEMIAUTOMATIC and AUTOMATIC operations, Mechanical reset. First of all the password should
be approved as correct if password is defined. (see 3. FUNCTION SELECTION and
PASSWORD APPROVAL)
Number of parameter is shown on the actual value display, value parameter is shown on the
value of set display when entered to the machine parameters. Changing machine parameters
is realised as METRIC what ever unit of display is. Find parameter you want by using
PREVIOUS and NEXT button. Change value by using NUMERİC buttons. To show that value
is changed the led of F3 flashes. Save changed value to the memory by using SAVE button.
The led of F3 is lit continuously when the value approved.
The SAVE button is not work unless the value is changed. The value will not be saved to the
memory and the button of F3 is lit continuously if the parameters number is changed by using
PREVIOUS and NEXT button without changed value approved.
Change is deleted and value of related parameter will be shown again and the led of F3 is lit
continuously if the F3 button is pressed after value changed.
To exit from machine parameters press one of the F1 or F2 buttons. It is exit from machine
parameter without changed value saved to the memory if these buttons are pressed without
approving changed value.
(see 13. MACHINE PARAMETERS for detailed description, descriptions of parameter
numbers and forms of the numbers)
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MECHANICAL RESET
Mechanical reset can be realised at any time except MANUAL, SEMI-AUTOMATIC and
AUTOMATIC operations, changing machine parameters and approving password by pressing
to the RESET button or closing the RESET Contact. Press F2 button. Press RESET button for
5 second. The value of Mechanical reset (P03) is displayed on the actual value display during
the end of this time of period. The mechanical reset is realised after displaying the message of
RESET on the actual value display when the time period is ended.
To exit from the mechanical reset mode release the RESET button.
The mechanical reset is realised when the RESET contact closed also. (The time period of
closing RESET contact should be at least 50 ms)
LISTING PROGRAMS SAVED
Listing programs saved on the permanent memory can be realised at any time, except SEMIAUTOMATIC and AUTOMATIC operations, changing machine parameters and approving
password by pressing to the PREVIOUS or NEXT buttons when the cursor is in the PROG
NO area. The saved program numbers are shown in the PROG NO area from number of
displayed PROGRAM, as in decreasing number of sequence by pressing to the PREVIOUS
button, as in increasing number of sequence by pressing to the NEXT button. Listing will
begin from number of the little numbered program if the displayed program is not saved on the
permanent memory.
It is not permitted to perform any action on the permanent memory and to change data on the
temporary memory unless a new value is entered by using the NUMERIC buttons to the
PROG NO area during listing process. (see 8.6, 8.7, 8.8)
To exit from the listing programs saved press one of the STOP, F1, F2, RESET or CURSOR
buttons.
PROGRAMMING
There are two memory on the ENC100, one of them is temporary memory other one is
permanent memory. Listing, calling, deleting and saving actions related to the PROG NO are
realised on the permanent memory, displaying, deleting, inserting and adding actions related
to the STEP NO are realised on the temporary memory. The PROGRAM DATA displayed
before the energy goes off is displayed from related STEP by reading from permanent
memory when the ENC100 is energised. Press the F2 button.
8.1. STEP PROGRAMMING
Move to the area you want to enter value by using CURSOR button. (The led which belongs
to related area is lit and shows where the cursor is) Enter value by using NÜMERİC buttons.
The P led will begin to flash for referring to the value changed. Approve the value entered by
using SAVE button. In this manner the new value has been saved to the temporary memory.
The P led will light on continuously when the value approved. The SAVE button does not work
unless the value is changed. Changing value process will delete if the one of STOP, F1, F2,
RESET or CURSÖR button is pressed without changed value approved, value does not save
to the temporary memory and the P led lights on continuously. (see 14 ERROR MESSAGES if
the ErrXX message is shown on the actual value display)
SET VALUE
The positioning set value for SEMI AUTOMATIC and AUTOMATIC
operation.
PART COUNTING It shows part counting set value when the cursor is on the area,
otherwise shows number of part counting. In AUTOMATIC operation
mode, depending on the part counting direction (the value of parameter
14) will be increased or decreased after completing successfully of each
positioning process and when defining of NEW CYCLE rising edge.
When the part counting value reached to the set value, it is passed to the
next step and number of part counting will be reset.
CUTTING LENGTH In SEMI AUTOMATIC and AUTOMATIC operation mode, after
completing successfully of each positioning process from when defining
rising edge of CUTTING START input depending on the value entered at
the end of time period (P21[s]+P22[s]*CuttingLength[m]/P23[m])
computed, the CUTTING ENABLE output will be activated. CUTTING
ENABLE output will be passive when moved to a new cycle or opening
contact of CUTTING START input.
11/17
ENC100M
PROGRAMMING (continue)
8.2. ADD STEP
The NEXT led is lit if the STEP shown is the last step of PROGRAM. At this moment press
NEXT button for 1 second when the cursor in not on the PROG NO area. At the end of 1
second adding a new STEP to the temporary memory will be realised and number of step will
increase 1. Max. 20 STEPs can be used in a PROGRAM. (see 14. ERROR MESSAGES if the
ErrXX message is shown on the actual value display)
8.3. DISPLAY STEP
STEPs saved on the temporary memory can be displayed subsequently by using PREVIOUS
or NEXT buttons when the cursor is not on the PROG NO area.
8.4. INSERT STEP
Move to the STEP NO area by using CURSOR button. Find number of STEP you want to
insert by using PREVIOUS and NEXT buttons. Press SAVE button. In this manner a new
STEP includes data of STEP displayed is inserted to the temporary memory as a next STEP
and STEPs will be renumbered subsequently. Max. 20 STEPs can be used in a PROGRAM.
(see 14. ERROR MESSAGES if the ErrXX message is shown on the actual value display)
8.5. DELETE STEP
Move to the STEP NO area by using CURSOR button. Find number of STEP you want to
delete by using PREVIOUS and NEXT buttons. Press DELETE button. In this manner the
STEP displayed is deleted from the temporary memory and STEPs will be renumbered
subsequently. Min. 1 STEP should be used in a PROGRAM. (see 14. ERROR MESSAGES if
the ErrXX message is shown on the actual value display)
8.6. SAVE PROGRAM
Move to the PROG NO area by using CURSOR button. Enter PROG NO for data on the
temporary memory and you want to save on the permanent memory as a PROG NO which
did not save on the memory before by using NUMREIC buttons. The P led will begin to flash
for showing the value changed. Press SAVE button. In this manner data on the temporary
memory will be saved on the permanent memory. The P led lights on continuously when save
process is finished. The SAVE button does not work unless the value is changed.
Changing process will be canceled if one of the STOP, F1, F2, RESET or CURSOR buttons is
pressed without done anything on the value changed. The P led lights on continuously and
the PROGRAM does not save on the memory. (see 14. ERROR MESSAGES if the ErrXX
message is shown on the actual value display)
12/17
ENC100M
PROGRAMMING (continue)
8.7. CALL PROGRAM
Move to the PROG NO area by using CURSOR button. Enter PROG NO which you want to
call to temporary memory from permanent memory. The P led will begin to flash for showing
the value changed. Press CALL button. In this manner data related desired program is called
to the temporary memory from permanent memory and is displayed from number of STEP 1.
The P led lights on continuously when CALL process is finished.
The CALL button does not work unless the value is changed. Changing process will be
canceled if one of the STOP, F1, F2, RESET or CURSOR buttons is pressed without done
anything on the value changed. The P led lights on continuously and the PROGRAM does not
call from the permanent memory. (see 14. ERROR MESSAGES if the ErrXX message is
shown on the actual value display)
8.8. DELETE PROGRAM
Move to the PROG NO area by using CURSOR button. Enter PROG NO which you want to
delete from permanent memory. The P led will begin to flash for showing the value changed.
Press DELETE button. In this manner data related desired program is deleted from
permanent memory. The P led lights on continuously when delete process is finished.
The DELETE button does not work unless the value is changed. Changing process will be
canceled if one of the STOP, F1, F2, RESET or CURSOR buttons is pressed without done
anything on the value changed. The P led lights on continuously and the PROGRAM does not
delete from the permanent memory. (see 14. ERROR MESSAGES if the ErrXX message is
shown on the actual value display)
9.9. CHANGE PROGRAM
Call the PROGRAM you want to change. (see 8.7) Apply changes what you want on the
PROGRAM. (see 8.1, 8.2, 8.3, 8.4, 8.5) DELETE PROGRAM you called from permanent
memory. (see 8.8) SAVE PROGRAM you changed with same number. (see 8.6) (see 14.
ERROR MESSAGES if the ErrXX message is shown on the actual value display)
MANUAL OPERATION and MANUAL CUTTING
MANUAL OPERATION can be realised any time except SEMI-AUTOMATIC operation,
AUTOMATIC operation, changing machine parameters and password approval by pressing
GAUGE FORWARD/BACKWARD FAST/SLOW MOVEMENT buttons.
Movement goes on SLOW SPEED when approached to limit in movement direction (P14
during backward movement, P15 during forward movement) as slow speed distance (P07). If
these limits are exceeds it is not permitted to movement on exceed direction. However it is
permitted to movement on opposite of exceed direction.
POSITION OKAY led is lit and output is activated if there is no any axis movement while F1 is
pressed. MANUAL cutting operation is started at moment from determining the rising edge of
CUTTING START and goes on until determining the rising edge of NEW CYCLE. It is no
permitted to axis movement during MANUAL cutting operation.
SEMI-AUTOMATIC OPERATION
13/17
ENC100M
SEMI-AUTOMATIC OPERATION can be realised at any time except MANUAL operation,
AUTOMATIC operation, changing machine parameters and password approval, after the
STEP is displayed (see 8.3) by using PREVIOUS or NEXT button which you wanted to run if
the SEMI-AUTOMATIC OPERATION led is lit by pressing to the START button.
In The SEMI-AUTOMATIC OPERATION mode the POSITION OKAY output is activated at the
end of each successfully finished POSITIONING. (if the positioning is in the tolerances
determined in positioning parameter P09)
CUTTING ENABLE output is activated at the end of time period computed depending up on
CUTTING LENGTH (see 8.1 STEP PROGRAMMING – CUTTING LENGTH) after finding
position, at moment from determining the rising edge of CUTTING START. Even if the period
is not finished if the CUTTING START is open contacted CUTTING ENABLE output is
deactivated and to wait for next positioning. If the RETRACT led is lit since at the moment of
determining the rising edge of CUTTING START input, RETRACT action is realised when
determining for rising edge of RETRACT input. (to + direction as P12 parameter value as)
It is necessary that to determine the rising edge of NEW CYCLE input at any time after finding
position (after or before realising of CUTTING or RETRACT process) to move for next
positioning. When to the next cycle is passed the POSITION OKAY and CUTTING ENABLE
outputs will be deactivated without changing number of part counting and positioning will start
again for the same SET value. The processes continue like this until STOP button is pressed.
AUTOMATIC OPERATION
AUTOMATIC OPERATION can be realised at any time except MANUAL operation, SEMIAUTOMATIC operation, changing machine parameters and password approval after the
STEP is displayed (see 8.3) by using PREVIOUS or NEXT button which you wanted to run
from if the AUTOMATIC OPERATION led is lit by pressing to the START button.
Procedures realised like as SEMI-AUTOMATIC operation. The number of part counting is
increased or decreased depend on counting direction after finding position, when determined
the rising edge of the NEW CYCLE input. The number of part counting is reset and moves to
the NEXT STEP when reaching to the part counting SET value. After finished all saved step
like this the PROGRAM END output is activated and pressing to the STOP button is waited.
Operation can be stopped any time during AUTOMATIC OPERATION by pressing to the
STOP button.
CONTROL PROCEDURE
It is approached that if the value of parameter P04 is determined different value than 0, for the
value of parameter P05 equal to 0 always from backward, for the others always from forward.
When the START button is pressed difference between SET and ACTUAL values are
computed. Depending on the approaching direction to the target, it is computed that difference
value in which area is and action starts. Description of machine parameters as an area value
for both two direction as follows;
[2+3+4+5] : P04 (Overrun Distance)
[3+4+5] : P07 (Slow Speed Distance)
[5]
: P08 (Advanced Stop )
If the ACTUAL positioning value for both two approaching direction is AREA 1, FAST
MOVEMENT directly to the target begins without overrun (P04) and waiting before movement
to the opposite direction (P06).
(see 13. MACHINE PARAMETERS for detailed descriptions number of parameters and forms
of numbers)
14/17
ENC100M
In the case of approaching from forward, if it is in the behind of the AREA 1, FORWARD FAST MOVEMENT begins until to the AREA 1. When it is
reached to the AREA 1 the engine stops and rests for time period determined parameter P06 before engine runs opposite direction. The
BACKWARD FAST MOVEMENT begins until to the AREA 3 when the time period is finished. The movement goes on as BACKWARD SLOW
MOVEMENT when reaches to the AREA 3. If it is reached to the AREA 5 the engine stops.
In the case of approaching from backward, if it is front of the AREA 1, BACKWARD FAST MOVEMENT begins until to the AREA 1. When it is
reached to the AREA 1 the engine stops and rests for time period determined parameter P06 before engine runs opposite direction. The
FORWARD FAST MOVEMENT begins until to the AREA 3 when the time period is finished. The movement goes on as FORWARD SLOW
MOVEMENT when reaches to the AREA 3. If it is reached to the AREA 5 the engine stops.
Movement goes on SLOW SPEED regardless control sequence when approached to limit in movement direction (P14 during backward
movement, P15 during forward movement) as slow speed distance (P07). Movement goes on SLOW SPEED unless limits are exceeded as
determined hardware limits (P16 or P17) as. (see 14. ERROR MESSAGES if the ErrXX message is shown on the actual value display)
To make positioning with desired accuracy machine parameters mentioned should be values reached after gaining test results done according to
mechanical property. First of all STOP DISTANCE is entered as 0 without repetition and deviations at different SET points of Unit is recorded.
Result values got from this process should be enough close each other. It is very important that system speed should be stabile before than stop
distance. Overrun distance should be enough wide to cover of mechanical space without causing slow down for positioning.
As General should be (OverrunDistance)>=(SlowSpeedDistance)>(AdvancedStop) Average of the deviations which got from different SET points
and enough close each other is entered as Advanced Stop.
In case of difference between ACTUAL and SET values which got at the end of positioning is out of determined tolerance positioning will be
repeated for same SET value entered to the machine parameter as P11 value (unless positioning is done in the limits tolerances) Advanced Stop
is recomputed according to test sequence. Errors made in numbered tests 1., 3., 5. etc. compute and according to approaching of added to
advanced stop or subtracted from advanced stop. Values of parameters themselves will be used for in tests numbered 0., 2., 4. etc.
(see 13. MACHINE PARAMETERS for detailed descriptions number of parameters and forms of numbers)
MACHINE PARAMETERS
0 – 999 pulse/rnd
P00
Encoder Type
Number of pulse of Encoder is used pulse.
P01
Pitch
Movement distance when the axis of encoder is rounded one time.
P02
Multiplication Factor
Multiplication Factor of Encoder [0]:X1, [1]:X2, [other]:X4
P03
Mechanical Reset Value
Axis mechanical resetting value.
P04
Overrun Distance
If the value is [0] The target is not overrun and only one try is done what ever the
repetition number is.
0.0 – 99.9 mm
P05
Approaching Direction
If the value is [0] is approached always from backward. If it is other is approached
always from forward.
0–9
P06
Forward / Backward
Waiting Time
The time period of AC Engine waits and rests before begins to movement at
opposite direction at the end of Overrun Distance. If the value less than 0.5 it is
limited with 0.5. It is not used in the case that it is not necessary to overrun and if
the P04 equal to 0.
0.0 – 9.9 sec
P07
Slow Speed Distance
It is used for double speed systems. If it is [0] Movement to the target is realised as
FAST MOVEMENT. The movement goes on as SLOW MOVEMENT when is
approached to the target for value entered.
0.0 – 99.9 mm
P08
Advanced Stop
The movement stops when approaching to the target for value entered.
0.0 – 9.9 mm
P09
Tolerance
Acceptable ± positioning error.
0.0 – 9.9 mm
P10
Error Blanking
If it is [0] shading is off. For the [other] values if the positioning is realised with in the
tolerances the actual value display is equalized to the SET value display.
0–9
P11
Number of Retry
It is not permitted if the value is [0]. For the [other] values for number of attempt
entered if the unit makes positioning out of the limits of tolerances, repeats until
correct positioning is done.
0–9
P12
RETRACT Distance
It is not permitted for RETRACT process if the value is [0]. For the [other] values, if
the RETRACT ON led is lit RETRACT procedure is permitted to the (+) direction as
much as the value entered.
0.0 – 999.9 mm
P13
RETRACT Delay Time
Allow to RETRACTION at the end of the defined time after the RETRACT input is
avtivated.
0.00 – 9.99 sec
P14
Position Lower Limit
It is not permitted by Software to movement under value entered.
0.0 – 99999.9 mm
P15
Position Upper Limit
It is not permitted by Software to movement over value entered.
0.0 – 99999.9 mm
P16
Hardware Lower Limit
Distance between position lower limit and hardware lower limit switch.
0.0 – 9.9 mm
P17
Hardware Upper Limit
Distance between position upper limit and hardware upper limit switch.
0.0 – 9.9 mm
P18
Part Counting Direction
Part counting process is realised from 0 to SET value if the value entered is [0],
from SET value to 0 if the value is [other].
0.0 – 99.9 mm/rnd
0–9
0.0 – 99999.9 mm
0–9
15/17
ENC100M
P19
END OF PROGRAM
The END OF PROGRAM led is on and output is activated after the last step of
current program is finished. If the defined value is [0] than the first step is displaying
and stop. No more positioning. For the [other] values, automatically passed the first
step and relaized the positioning. The END OF PROGRAM led is off and output is
deactivated with the following NEW CYCLE signal.
0–9
P20
Tool Offset
It is used for compensation of Blade Thickness. The value entered is added to the
SET value and positioning is realised according to this value.
0.0 – 99.9 mm
P21
Cutting Length Offset
Time
The time period is to reach the point of cutting process will begin of cutter. İt is
added to the computed CUTTING LENGTH TIME according to the cutting length
wanted.
0.0 – 9.9 sec
P22
Max. Cutting Length
Time
It is time required for max. Cutting Length will be realised.
0.0 – 9.9 sec
P23
Max. Cutting Length
It is maximum Cutting Length will be realised.
0.0 – 9.9 M
P24
F2 Password
Password protection for FUNCTION 2. The password is canceled if it is [0] , the
value entered is accepted as password if the value is [other].
0 – 9999
P25
F3 Password
Password protection for FUNCTION 3. The password is canceled if it is [0] , the
value entered is accepted as password if the value is [other].
0 – 9999
ERROR MESSAGES
It is displayed when the EMERGENCY STOP input is open contact. It is not permitted for MANUAL, SEMI-AUTOMATIC
and AUTOMATIC operation.
It is displayed when the ACTUAL positioning value reaches the value can not fit to the screen. To delete this message
MECHANICAL RESET must be done. (see 6. MECHANICAL RESET)
It is displayed and when the MANUAL, SEMI-AUTOMATIC or AUTOMATIC operation request came if parameters
determined as P00 [0] or P01[0] and is not permitted for movement.
It is displayed and is not permitted for movement if there is no movement for 2 sec. although when the MANUAL, SEMIAUTOMATIC or AUTOMATIC operation request came.
It is displayed and is not permitted for movement if the ACTUAL positioning value is exceed to limits which is in movement
direction (P14 or P15) as determined hardware limits (P16 or P17) as in the MANUAL, SEMI-AUTOMATIC or
AUTOMATIC operation.
In the case of SEMI-AUTOMATIC or AUTOMATIC operation, it is displayed and waits for pressing to the STOP button if
the ACTUAL positioning value according to the SET value is realised out of tolerance. (P09)
When the START button is pressed in the case of SEMI-AUTOMATIC or AUTOMATIC operation,
If approaching from backward;
i if (SET – P04) < (P14) or
ii if (SET + P12) > (P15) than it’s displayed and is not permitted to START process.
If approaching from forward;
i if (SET) < (P14) or
ii if (SET + P04) > (P15) or
iii if (SET + P12) > (P15) than it’s displayed and is not permitted to START process.
It is displayed and not permitted for SAVING when a NEW PROGRAM SAVE request came if the permanent memory is
full. (max. 50 PROGRAMS)
It is displayed and not permitted to CALL or DELETE process when a CALL or DELETE from memory request came if the
PROGRAM NO is not SAVED on the memory.
It is displayed and not permitted for SAVING when a SAVE to memory request came if the PROG NO is belong to the
other PROGRAM, saved to the memory before.
It is displayed and not permitted for process during process related to the permanent memory if the PROG NO is 0 or F2
is not selected.
It is displayed and not permitted to ADD and INSERT process when a NEW STEP ADD or INSERT to the temporary
STEP memory request came if the temporary STEP memory is full. (max. 20 STEPS per PROGRAM)
It is displayed and not permitted to DELETE process when a DELETE STEP from temporary memory request came if the
number of STEP belongs to related PROGRAM is one.
It is displayed and not permitted to ADD or DELETE process when a DELETE or ADD STEP from temporary memory
request came if the F2 is not selected.
16/17
ENC100M
15. ELECTRICAL CONNECTION
17/17

NC2000 BUTON FONKSYONLARI

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